Chery S18D Service Manual

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Summary of Contents

Page 1 - Chery S18D Service Manual

Chery S18D Service Manual(Body Accessories & Dimensions)After Sales Service Department of Chery Automobile Co.,Ltd.

Page 2 - Contents

Chery S18D Service Manual5.1.3. Pull off the rear water nozzle hose to remove the rear water nozzle.5.2. Installation ProcedureThe insta

Page 3

Chery S18D Service Manual6.2. Installation ProcedureThe installation procedures are reverse to those for removal.Notice to install the wiper seat seal

Page 4

Chery S18D Service ManualChapter II Removal of Interior Trim PartsI. Removal and Installation of Seat Belts1. PreparationsTools: plastic screwdriver,

Page 5

Chery S18D Service Manual3.5. Remove the two fixing screws of pillar B lower panel with cross screwdriver (each one for front and rear

Page 6

Chery S18D Service ManualNote: 1. Keep the seat belt clean and away from oil, check if there is damage of seat belt, adding screw thread sealant durin

Page 7

Chery S18D Service Manual4.5. Pry out the pillar C upper panel with plastic screwdriver.4.7. Remove the rear seat belt upper and lower fixing poi

Page 8

Chery S18D Service Manual2. Removal of Front Seats2.1. Move the seat by pulling the movable handle under the seat, after the fixing bolts come out, us

Page 9

Chery S18D Service Manual3.4. Remove the fixing bolts of the seat backrest with 13# socket wrench to remove the rear seat backrest (two bolts on ea

Page 10

Chery S18D Service Manual2.3. Use cross screwdriver to remove the rear fixing screws of the central console assembly and cup holder lower

Page 11

Chery S18D Service Manual2.2. Remove the central console (Refer the removal of central console)2.3. Remove the seat belt, front and rear doo

Page 12

Chery S18D Service ManualContentsChapter I Engine Hood & Luggage Boot

Page 13

Chery S18D Service Manual2.8. Remove the the carpet fixing clip and remove the carpet.3. Installation ProcedureNote: In installation, notice the carpe

Page 14

Chery S18D Service ManualChapter III Removal & Maintenance of Vehicle DoorsI. Removal, Installation & Maintenance of Front Doors1. Preparation

Page 15

Chery S18D Service Manual3.4. Pry out the cover in the inner door handle slot with slotted screwdriver.3.5. Remove the five fixing screws of door inne

Page 16

Chery S18D Service Manual3.8. Pry up the door inner armrest assembly with plastic screwdriver and take it out.3.9. Pull out the exterior rear view mi

Page 17

Chery S18D Service Manual3.13. Remove the anti-water protective layer.3.14. Connect the battery and connect the window regulator switch conn

Page 18

Chery S18D Service Manual3.18. Remove the two fixing screws with 10# socket wrench, remove the door outside handle.3.19. Remove the three screws fixi

Page 19

Chery S18D Service Manual2.3. To prevent glass from being damaged, pay attention to take correct steps during removal and installation.3. Removal P

Page 20

Chery S18D Service Manual3.5. Remove the fixing screws of door panel on its front and side with cross screwdriver.3.6. Pry out the door inner panel fr

Page 21

Chery S18D Service Manual3.8. Remove the door inner armrest bracket with cross screwdriver.3.9. Remove the anti-water protective layer.3.10. Remove

Page 22

Chery S18D Service Manual3.12. Remove the five screws that fix the window regulator with 10# socket wrench, remove the window regu

Page 23

Chery S18D Service ManualI. Removal, Installation & Maintenance of Front Bumper

Page 24

Chery S18D Service ManualChapter IV Removal, Installation & Maintenance of Front/Rear BumperI. Removal, Installation & Maintenance of Front Bu

Page 25

Chery S18D Service Manual3.5. Remove the left and right fog lamp wiring harness connectors, remove the front bumper (the front bumper is

Page 26

Chery S18D Service Manual3.2. Use a cross screwdriver to loosen off the screws fixing the rear bumper bottom and the vehicle body.3.3. U

Page 27

Chery S18D Service ManualChapter V Removal and Installation of Outside LampsI. Preparations Tools: socket wrench, cross screwdriver and etc.II

Page 28

Chery S18D Service Manual3.5. Press down the bulb fixing clip by hand and turn the clip over to take out the high/low beam bul

Page 29

Chery S18D Service Manual4.2. Remove the front fog lamp fixing boltr with cross screwdriver to remove the front fog

Page 30

Chery S18D Service ManualVI Removal of Tail Lamp6.1. Remove the baffle on luggage boot inner tail lamp.6.2.Remove the three nuts fixin

Page 31

Chery S18D Service Manual7.2. Pull off the harness connector and remove the license lamp.Ⅷ.Installation & Adjustment of Headla

Page 32

Chery S18D Service ManualⅨ.Installation of Tail Lamp9.1. Installation Procedure of tail lampThe installation procedures of tail lamp

Page 33 - II. Precautions

Chery S18D Service ManualChapter VI Removal and Installation of Vehicle CeilingI. PreparationsTools: socket wrench, cross screwdriver, slotted

Page 34 - IV. Removal of Front Fog Lamp

Chery S18D Service Manual1. Preparations

Page 35 - V. Removal of Rear Fog Lamp

Chery S18D Service Manual1.2. Remove the ceiling armrest.2. Installation ProcedureThe installation procedures are reverse to those for removal

Page 36 - Ⅶ. Removal of License Lamp

Chery S18D Service Manual1.1. Remove the weather strip of the right A-pillar panel, and then pry out the left A-pillar panel with slotted scre

Page 37

Chery S18D Service Manual1.1. Use a socket wrench to remove the seat belt bolts (See Removal and Installation of Rear Seats & Seat belts).

Page 38 - Ⅸ.Installation of Tail Lamp

Chery S18D Service Manual1.7.Remove the vehicle ceiling.2. Installation ProcedureThe installation procedures are reverse to those for removal.

Page 39

Chery S18D Service ManualChapter VII Removal and Installation of Instrument Panel & Instrument Panel CrossbeamI. Removal of Instrument Pan

Page 40

Chery S18D Service Manual1.4. Remove the lower cover of instrument panel (avoid the break of the two clips in inner side)1.5. Remove the two f

Page 41

Chery S18D Service Manual1.9. Screw off the fixing nut of engine hood handle and remove the handle and cable. (See the removal and installatio

Page 42

Chery S18D Service Manual1.13. Pull off the harness and antenna connector of radio cassette player, remove the radio cassett

Page 43

Chery S18D Service Manual1.18. Remove the fixing bolt of instrument panel body and hinge inner side sheet metal with 10#

Page 44 - Instrument Panel Crossbeam

Chery S18D Service ManualNote:1. Disconnect the battery negative before removing the electrical equipment.2. Don’t wait until all the

Page 45

Chery S18D Service ManualChapter I Engine Hood & Luggage BootI. Removal and Installation of Engine Hood1. PreparationsTools: slotted screwdriver,

Page 46

Chery S18D Service Manual1.3. Pull off the connector of ECU wiring harness and instrument panel wiring harness.1.4. Remove the connector

Page 47

Chery S18D Service Manual1.8. Remove the two fixing nuts between the instrument panel cross beam and steering column wit

Page 48

Chery S18D Service ManualChapter VIII Air Conditioning SystemI. System ConstitutionAir adjustment and distributing system: HVAC air mixing an

Page 49

Chery S18D Service Manual2.4. Remove the two evaporator nuts fixed onto sheet metal with 10# socket wrench.2.5. Use clamp pliers to

Page 50

Chery S18D Service Manual2.7. Take the evaporator assembly out of the driver’s cab.3. Installation of Evaporator AssemblyThe insta

Page 51

Chery S18D Service ManualThe installation procedures are reverse to those for removal.3. Removal and Installation of Blower Speed Regulation M

Page 52 - I. System Constitution

Chery S18D Service Manual4.1.3. Remove the two screws on rear end of hot water pipe with cross screwdriver.4.1.4. Remove the two screws on fro

Page 53

Chery S18D Service Manual5.1.2. Remove the two fixing screws on control motor with inner spline wrench and remove the control motor.

Page 54

Chery S18D Service Manual6.1.3. Align with the slot opening on one end of control arm and remove the control arm.6.2. Installation ProcedureTh

Page 55

Chery S18D Service Manual8.1.1. Remove the air-conditioner harness (See removal of air-conditioner harness)8.1.2. Remove the five fixing

Page 56

Chery S18D Service Manual5. Removal of Engine Hood Lock5.1. Removal Procedure5.1.1. Remove three bolts on engine hood lock body with 10# socket wrench

Page 57

Chery S18D Service ManualCHAPTER IX Body DimensionI. Basic Instructions on BIW MaintenanceVehicle body maintenance should be carried out by pr

Page 58

Chery S18D Service Manualqualified for the maintaining operations. 1. Vehicle Door StructureGenerally speaking, the vehicle doors consist of o

Page 59

Chery S18D Service Manual(2) Clean the vehicle doors. Use fresh water or detergent to clean the dirt and greasy spots on the door panels, and

Page 60 - CHAPTER IX Body Dimension

Chery S18D Service Manual4. Dents or wrinkles: Dents develop because the door panel is subjected to bumping or pressing, leading to elastic or

Page 61

Chery S18D Service Manual② Beat with a hand hammer from other parts than from directly above the underlay iron. The underlay iron is placed ag

Page 62

Chery S18D Service Manualrepairing effect.(1) Heated position and flame intensity: The effect of flame correction depends on the heated positi

Page 63

Chery S18D Service Manual(4) Select proper processing and shaping methods so that the patch matches well with the part to be removed. (5) Appl

Page 64

Chery S18D Service ManualII. Body Assembly Dimension1. Left Front Axonometric DrawingNo. Clearance positionClearance value(mm)Flatness value(m

Page 65 - Fig. 1 0

Chery S18D Service ManualNo. Clearance positionClearance value(mm)Flatness value(mm)19 Front bumper and front fender 0 0+0.5——20 Headlamp and

Page 66

Chery S18D Service ManualIII. Engine Compartment Dimension No. NameCentral Distance of Holes (mm)A/B Front bumper cross beam installation hole

Page 67 - II. Body Assembly Dimension

Chery S18D Service ManualII. Removal and Installation of Trunk lid1. PreparationsTools: plastic screwdriver, socket wrench, cross ratchet wrench and e

Page 68

Chery S18D Service Manual3.1.1. Remove the pull rod from the upper lock body.3.1.2. Disconnect the connector on upper lock body.3.1.3. Remove the

Page 69

Chery S18D Service Manual4.1.1. Screw off the two fixing bolts of lock cylinder with 10# socket wrench.Installation torque: 7±1N.m4.1.2.

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